Rusted parts on my gibertini dish

Tony1A

Never going back to Sky TV. Ever!
Joined
Jul 22, 2013
Messages
835
Reaction score
533
Points
93
Age
58
Location
Somewhere In County Durham
My Satellite Setup
Humax HDR1100S Freesat Recorder. Medion HD satellite box with Gibertini 1m motorised dish. Triax TD78 for Freesat. Triax TD64 for Freesat to 3 rooms. 2 Panasonic Freeview+ HD recorders.
My Location
North-East England, UK
HI ALL!!

I took the dish and faulty motor down today and am having problems with rusted parts on the dish. For example, the U type clamps on the back of the dish bracket are pretty bad. I got three of the four hexangonal nuts off but one just won't budge! I noticed the nuts on the long bolts that enable the dish elevation to be adjusted have also suffered. WD40 works well, but only to a point. Does Gibertini do spares for their dishes and where do I obtain them? I'm sure that most of you will have come across this problem at some point. What can I do about this please? Over to you guys! :-respekt
 

RimaNTSS

Super Moderator
Staff member
Joined
Jan 7, 2009
Messages
5,683
Reaction score
6,180
Points
113
Age
59
My Satellite Setup
Some SAT-related hardware.
My Location
N-E from Riga
Could you post couple of pictures of the rusted parts? I think that most of them can be found in near Home-depot style shop, galvanizes or even INOX.
 

Tony1A

Never going back to Sky TV. Ever!
Joined
Jul 22, 2013
Messages
835
Reaction score
533
Points
93
Age
58
Location
Somewhere In County Durham
My Satellite Setup
Humax HDR1100S Freesat Recorder. Medion HD satellite box with Gibertini 1m motorised dish. Triax TD78 for Freesat. Triax TD64 for Freesat to 3 rooms. 2 Panasonic Freeview+ HD recorders.
My Location
North-East England, UK
Sorry! No smart phone and I can't find my camera! Wish I could oblige! Is home-depot an american store because I'm in the UK.
 

Lazarus

Retired Moderator
Joined
May 29, 2009
Messages
27,168
Reaction score
8,716
Points
113
My Satellite Setup
80cm Motorised.
Several small Dishes.
Much else.
My Location
North York Moors
HI ALL!!

I took the dish and faulty motor down today and am having problems with rusted parts on the dish. For example, the U type clamps on the back of the dish bracket are pretty bad. I got three of the four hexangonal nuts off but one just won't budge! I noticed the nuts on the long bolts that enable the dish elevation to be adjusted have also suffered. WD40 works well, but only to a point. Does Gibertini do spares for their dishes and where do I obtain them? I'm sure that most of you will have come across this problem at some point. What can I do about this please? Over to you guys! :-respekt

Sorry to be a smart ar*e, but I do an hour's annual maintenance including loosening fasteners one by one, treating them and rusty bits of dish and various brackets with Kurust and applying a smear of grease before tightening.
 

jeallen01

Specialist Contributor
Joined
Oct 12, 2003
Messages
6,674
Reaction score
2,630
Points
113
My Satellite Setup
See Signature
My Location
Somewhere in England (possibly?)!
WD40 is not the best rust penetration fluid and there are many that are better. Also, if you have some sort of heatgun (electric, or a plumber's blow torch with a gas canister) then that can often help as it heats up the nut and causes it to expand - hopefully allowing it to be removed more easily.
 

Terryl

Specialist Contributor
Joined
Apr 14, 2011
Messages
3,486
Reaction score
2,061
Points
113
Age
83
My Satellite Setup
OpenBox X5 on a 1 meter motorized dish.
And now a 10 foot "C" band dish.

Custom built PC
My Location
Deep in the Boonies in the central Sierra Nevada mountains of California.
A marine supply store would be a good start for new "U" bolts and other fasteners of the correct size.

Or even Amazon UK.....
Code:
https://www.amazon.co.uk/s?k=stainless+steel+U+bolts&rh=n%3A1938353031&ref=nb_sb_noss

And when you replace them with stainless steel hardware don't forget to use anti seize on the bolt's and nuts, or you may never get them tight or off later.
 

jeallen01

Specialist Contributor
Joined
Oct 12, 2003
Messages
6,674
Reaction score
2,630
Points
113
My Satellite Setup
See Signature
My Location
Somewhere in England (possibly?)!
Sorry! No smart phone and I can't find my camera! Wish I could oblige! Is home-depot an american store because I'm in the UK.
"Home-depot" is US. You can also try ebay as suitable clamps and other bits are often available there (might take a bit of searching though!). Finally, if nothing turns up, I know of a couple of sat trade suppliers that should have what you need - but they'll be more expensive.
 

RimaNTSS

Super Moderator
Staff member
Joined
Jan 7, 2009
Messages
5,683
Reaction score
6,180
Points
113
Age
59
My Satellite Setup
Some SAT-related hardware.
My Location
N-E from Riga
Is home-depot an american store because I'm in the UK.
That is why I've said Home-depot style , meaning any kind of shop which sells fasteners. Sometimes, the best penetrating oil is the angle grinder with cut-off disc. Just cut off old&rusty parts and then replace them by new ones.,
 

sonnetpete

Grumpy Old Retired Moderator and quiz inquisitor..
Joined
Dec 13, 2008
Messages
8,963
Reaction score
3,508
Points
113
Age
74
Website
wordpress.com
My Satellite Setup
Laminas 1.2M fibre dish with an IBU, on a Clarke Tech USALS motor, covering 57E - 24.5W to an Octagon SX88. Displayed on a 20" Dyon LED TV.

Seperate 80 cm dish on 28E with a Humax Freesat for SWMBO.
Free Sat V8 meter. Sony Bravia 46" LCD, Sony BluRay and Home Cinema.
My Location
Normandy, France

jeallen01

Specialist Contributor
Joined
Oct 12, 2003
Messages
6,674
Reaction score
2,630
Points
113
My Satellite Setup
See Signature
My Location
Somewhere in England (possibly?)!
On a maybe slightly more "useful" note, I came across this stuff "Scottolier FS 365" a couple of years ago - I've used it on the BBQ over Winter to reduce the chance of it rusting, and I sprayed the bolts on all the dishes last Autumn, and, so far, it seems to do a reasonable job of keeping everything fairly corrosion free.
 

Terryl

Specialist Contributor
Joined
Apr 14, 2011
Messages
3,486
Reaction score
2,061
Points
113
Age
83
My Satellite Setup
OpenBox X5 on a 1 meter motorized dish.
And now a 10 foot "C" band dish.

Custom built PC
My Location
Deep in the Boonies in the central Sierra Nevada mountains of California.
I just use the spray on white lithium grease like you use on the garage door rails, a little shot will do yah.
 

davemurgtroyd

Regular Member
Joined
Apr 8, 2009
Messages
1,314
Reaction score
709
Points
113
Age
75
Location
Oxford
My Satellite Setup
See signature
My Location
Oxford
Can you not use a "nut splitter" - when I used to work on my old rusty cars I found one invaluable


Most motorist discount type stores also sell.

Very little chance of damaging bolt threads further as well unlike angle grinder (which I also used at times)
 
Last edited:

jeallen01

Specialist Contributor
Joined
Oct 12, 2003
Messages
6,674
Reaction score
2,630
Points
113
My Satellite Setup
See Signature
My Location
Somewhere in England (possibly?)!
@davemurgtroyd : every method for removing rusted-on nuts has both advantages and disadvantages.

In the case of nut splitters, I think that one of the latter comes when one needs to remove a nut on a small-diameter bolt/clamp-thread, because the amount of force one would have to apply to a spanner/socket+wrench to force the cutting edge through the nut might well be sufficient to shear the bolt itself!
 

aceb

Specialist Contributor
Joined
Oct 2, 2007
Messages
1,537
Reaction score
842
Points
113
My Satellite Setup
Prof Tuner 7301 /
1.25m Gibertini + Inverto B.Ultra/C1W, Moteck H180, 68.5E-67W Ku/C-Band /
1.8m Precision PF + ESX241/Inverto Black Pro, 66E-63W Ku/C-band /
2.4m Fortec Star+Titanium C1W/Pride plate, 49E-58W
My Location
Sussex
Easiest way I've found to remove bolts like that stuck on a thread is to first wire brush the thread so it's clean then hit the nut with a lot of heat from a plumbers gas torch. Get it red hot and it'll probably turn.
 

jeallen01

Specialist Contributor
Joined
Oct 12, 2003
Messages
6,674
Reaction score
2,630
Points
113
My Satellite Setup
See Signature
My Location
Somewhere in England (possibly?)!
Easiest way I've found to remove bolts like that stuck on a thread is to first wire brush the thread so it's clean then hit the nut with a lot of heat from a plumbers gas torch. Get it red hot and it'll probably turn.
Agreed (see my post #5!):Y
 

Channel Hopper

Suffering fools, so you don't have to.
Staff member
Joined
Jan 1, 2000
Messages
36,005
Reaction score
8,719
Points
113
Age
60
Website
www.sat-elite.uk
My Satellite Setup
A little less analogue, and a lot more crap.
My Location
UK
With Gibertini dishes (( and a couple of other makes) , the corrosion is not so much the seizure of ones nuts (oooerrr) but the bolts and surrounding sleeves that keep the elevation in place.

Some careful removal with a hacksaw is often the only way and fabricate an alternative.
 

Tony1A

Never going back to Sky TV. Ever!
Joined
Jul 22, 2013
Messages
835
Reaction score
533
Points
93
Age
58
Location
Somewhere In County Durham
My Satellite Setup
Humax HDR1100S Freesat Recorder. Medion HD satellite box with Gibertini 1m motorised dish. Triax TD78 for Freesat. Triax TD64 for Freesat to 3 rooms. 2 Panasonic Freeview+ HD recorders.
My Location
North-East England, UK
Thanks for the replies. The nuts that alter the elevation are okay! But one on a U bolt is jammed solid!! I'd be happy to buy a new set of these U bolts if somebody can tell me where I order them please as I really need to get this done!
 

jeallen01

Specialist Contributor
Joined
Oct 12, 2003
Messages
6,674
Reaction score
2,630
Points
113
My Satellite Setup
See Signature
My Location
Somewhere in England (possibly?)!
I hate to say this (and others will hate me for saying it as well!) but you could try contacting Hi-Sat in Harlech to see if they might have suitable U-Bolts - here is their current list of sat-dish mounting hardware on eBay, but I suspect they might have other stuff as well.

Disclaimer: I've never bought anything from there, and others have had "bad experiences" when doing so - so they are NOT a "recommended supplier" - but, "when needs must"......?????
 

Channel Hopper

Suffering fools, so you don't have to.
Staff member
Joined
Jan 1, 2000
Messages
36,005
Reaction score
8,719
Points
113
Age
60
Website
www.sat-elite.uk
My Satellite Setup
A little less analogue, and a lot more crap.
My Location
UK
Thanks for the replies. The nuts that alter the elevation are okay! But one on a U bolt is jammed solid!! I'd be happy to buy a new set of these U bolts if somebody can tell me where I order them please as I really need to get this done!


Post a picture of the damaged item here.
 

Tony1A

Never going back to Sky TV. Ever!
Joined
Jul 22, 2013
Messages
835
Reaction score
533
Points
93
Age
58
Location
Somewhere In County Durham
My Satellite Setup
Humax HDR1100S Freesat Recorder. Medion HD satellite box with Gibertini 1m motorised dish. Triax TD78 for Freesat. Triax TD64 for Freesat to 3 rooms. 2 Panasonic Freeview+ HD recorders.
My Location
North-East England, UK
I can't post any pics as I don't have a smart phone and I cannot find my camera! Otherwise I would. I'm going to try and get that nut off by soaking it in oil. I thought about trying to boil it but that may not be hot enough! I can only try these things!!!
 
Top